After a few weekends and lots of scrubbing, drilling out rusted bolts and sanding, etc.. I'm really pleased with the final result.
This may not seem like much to most people but it's the first time (on something non electronic) that I tore down to the bare nuts and bolts, literally. I learned a lot and had a blast seeing my "new" grill take shape. My 1985 Weber grill is like new and I'm anxious for my first real cookout on it.
Enjoy the before and after:
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